Full Moon Landing is start here for season first BT .... April 13, 2013
Black Tiger shrimp's season is going to start here ...April 13, 2013
Harina/Gray shrimp's season is going to start here ...April 13, 2013
Bangladesh is a densely populated agro-economy based country in Southeast Asia, and fisheries are now considered as the second most effective sector for employment generation and poverty
eradication in Bangladesh. Fisheries contribute employment for about 10% of the whole
population,
The main export fisheries product from Bangladesh is shrimp. Before independence of the BD in 1971, there were nine fish processing plants with a production capacity of only 58 t per day. All of these plants were engaged in exporting fresh water headless shell-on prawns and frog legs to Europe and the USA.
government initiation and bank loan support to promote the sector with a vision to export shrimps and frog legs to Europe and the USA.
From 1985-1998, 72 more processing plants were established by the private sector for processing and exporting shrimp and fish products. According to a BFFEA(2009) report 148 shrimp and fish processing industries are now & their total capacity of processing 11,300 MT per day.
Most of the Shrimp Processing plant are established in shrimp farming zone. In general shrimp farm are in range of a processing plant from 0km – 30km. when farmer harvested shrimp they store it standard sized plastic tubs with 200 kg capacity are used but loaded with maximum 120 kg shrimp and usually 20-30 kg to maximum 50 kg of slurry ice depending on storage time. No salt, chemical preservatives or disinfectants are used in the ice or water and the processing plant regularly checks the quality of ice and water at their in house laboratory. Fish and slurry ice is loaded in the tubs in layers properly arranged in the tubs to minimize pressure damage and send it to factory by trawler or vehicale.
The fish tubs are unloaded from the trawler or vehicle directly into an intake (receiving) cool storage room. The temperature of the intake room is centrally maintained at 2o-5o C. A member of the receiving staff is responsible for the inside arrangements of the raw material. They check the temperature of the shrimps, melting ice water, physical appearances(no bad smell,colour,muscle texture etc) and or any type of intervention if present, etc considering the standard set by HACCP.Microbiological analysis has to be conducted frequently as per demand of the buyers.
Fish should be washed and cleaned properly before handling in the factory. One thing is important here all water used in a plant are treated by own facilities. Generally water comes from around 1000 ft deep of the ground level. Then iron and dirt is removed through water treatment plant.Then this water goes to shrimp processing plant through U.V. treatment. So, the water is WHO standard potable water.
The plant generally has focused on a certain size range which best serves their production customers and proper grading has to be in place for maximum yield. Among different
Before freezing process shrimp should be washed well finally. In general Bangladesh have three type of freezing style, Block, Semi-IQF(For HOSO) and IQF. For Block & Semi-IQF shrimp will be freezing by Plate Freezer under -40o C for 4 hour.For IQF it will be processing by a Individual Quick Freezer required one hour rune.Generally Shrimp will be prepared in two forms, Raw and Cooked. For cooked it will be processing in a steam cooker and after cooking it will go freezing department.
In whole process no antibiotic substance is used. Product will be chemical treaded like STPP or Non STPP , and will be no chemical treated , depend on buyers instruction.
As this whole step is considered the most important quality checkpoint, a quality control inspector takes random samples(2% of total) from the line and checks the trimming quality Parameters (worm, texture, structure and size).
For avoiding any of cross-contamination every processing department is separated and every department is equipped with sufficient facilities. Worker are also ware different color apron maintaining color code based on HACCP principles.
The company uses different types of packaging according to the product specifications. These include Plastic Bag, Plastic Bag with Rider,
Master cases are labeled, loaded onto pallets, which are strapped with plastic or PVC Tape and labeled. Palletized products are taken directly from the cold store into freezer containers at -18°C for sea freighting. In general every plant has won transport to ensure safe transport of the products from factory to seaport.
Regarding safety and quality management issues in Bangladesh, it is mostly oriented to shrimps from post-harvest handling to product processing steps following control
Every processing industry has its own quality management policy. They accordingly developed relevant manuals and guidelines to implement the safety and quality
Worker and their employers relation is smooth and good here. Health & Safety Protection Is moderate. Capacity development of trade union organizations leading to organizing workers, formation, administration and function of trade unions. The child labour has already been entirely eliminated from the shrimp industry sine 2009.
American Center for International Labor Solidarity (ACILS) signed a memorandum of agreement (MoA) in between Bangladesh Frozen Foods Exporters Association (BFFEA)and Bangladesh Shrimp and Fish Foundation (BSFF) very recently( The Independent). To ensuring compliance issue and labour rights at the shrimp and fish processing industry in Bangladesh Accordingly the MoA, the ACILS the BFFEA and BSFF will work together. As per the MoA, they will promote and implement Bangladesh Labour Act (BLA) 2006 and International Labour Organisation (ILO) Core Labour Standards in the shrimp industry of the country.